(800) 621-5381
Plastic Sheeting (HDPE)
Smooth, commercial-grade high-density polyethylene for barriers, surface protection, and durable liners — made in the USA, UV-resistant, and built to last outdoors in hot and cold climates.
Our plastic sheeting is constructed of high-density polyethylene (HDPE) and is available in various sizes. Made in the USA, it withstands outdoor use in both hot and cold climates and is UV-resistant — with a projected subterranean lifespan of greater than 100 years when installed away from direct sunlight.
This guide helps you pick the right thickness ("mil"), estimate quantities, and seam panels cleanly — whether you're protecting a surface, creating a barrier, or building a durable liner.
Quick Pick: What Thickness Should I Start With?
30–40 mil
Flexible barrier for lighter-duty protection and general use.
50–60 mil
A strong “workhorse” range — great puncture resistance while still workable by hand.
80 mil
Reinforced and very durable for high-abuse areas where toughness matters most.
100 mil
Maximum toughness and puncture resistance when durability is priority #1.
Mil = thousandths of an inch (e.g. 60 mil = 0.060"). Not sure? Start with 60 mil for a do-most-things thickness that balances strength and workability — go thicker (80–100) for higher abuse, thinner (30–40) for lighter duty and easier handling.
Mil Thickness Chart
| Product | Thickness | Best for | Practical example |
|---|---|---|---|
| 30 mil | 0.030" (≈ 1/32") | Flexible barrier and general protection where the sheet won't be heavily abused. | Protecting a wall or partitioning a light-duty area with a cleanable, waterproof surface. |
| 40 mil | 0.040" (≈ 3/64") | More rugged while still flexible; a solid upgrade when you expect bumps and wear. | Barrier paneling in a work area where carts, equipment, or routine contact are expected. |
| 50 mil | 0.050" (1/20") | High puncture resistance with good workability; above-ground moisture control or buried barriers. | A durable moisture barrier you'll fasten, trim, and wash periodically. |
| 60 mil | 0.060" (≈ 1/16") | A strong go-to thickness: durable + flexible, great puncture resistance. | A long-lasting protective wall/floor panel that can be cleaned often and still hold up. |
| 80 mil | 0.080" (≈ 5/64") | Reinforced, extremely durable; ideal when impact/abrasion risk is high. | High-abuse protection barrier where sharp edges or heavy contact could tear thinner material. |
| 100 mil | 0.100" (≈ 3/32") | Maximum puncture resistance; durability is the priority, flexibility secondary. | Critical protection barrier where failures are costly — the toughest option. |
How to Estimate the Roll Size You Need
Measure your coverage area
Wall / partition: height needed × total run length. Floor protection: width needed × total run length (or multiple strips). Barrier ring: perimeter length + overlap allowance.
Add seam / overlap allowance
Add 6–12 inches per seam for overlap (buried) or plan tight seams (exposed). Add extra length for corners and trimming.
Pick thickness by “abuse level”
Low abuse: 30–40 mil. Medium: 50–60 mil. High: 80–100 mil.
Order a sample if you're unsure
Deciding between two thicknesses? A sample lets you feel the flexibility and stiffness before ordering a full roll.
Example: a 36" tall barrier across a 70 ft run with two seams — base 70 ft, + 2 seams × 1 ft = +2 ft, + end trimming/wrap +3 ft = 75 ft total. If it'll be cleaned often or bumped by equipment, step up to 60 mil for better puncture resistance while staying workable.
Seaming & Connecting Sheets
Overlap method (best underground)
Overlap the sheets to create a broad sealing area, then press firmly along the seam line to ensure full contact and reduce channeling. Use a moisture-resistant HDPE barrier tape. Avoid overlap ridges in exposed, high-traffic areas — edges can catch and pull apart over time.
End-to-end method (best exposed)
Butt the edges together with no overlap ridge and bridge the joint with single-sided HDPE seam tape. Work from one end to the other to keep the seam straight and prevent wrinkles — this reduces snag points on walls/floors and keeps the surface flatter.
Installation Checklist
Prep the surface
Remove sharp debris (rocks, metal edges, exposed fasteners). On soil installs, compact and smooth to reduce point loads.
Cut and dry-fit
Lay the sheet in place and mark cut lines before trimming. Keep edges square where seams will be taped.
Seam (if needed)
Buried overlap: overlap + moisture-resistant tape for added water resistance. Exposed end-to-end: butt seam + single-sided seam tape for a flatter finish.
Anchor or protect edges
Trim flush and protect leading edges from catching. For buried installs, backfill evenly to avoid shifting the seam.
Pro tip: for exposed, high-contact areas, upgrading thickness (60 → 80 mil) is often the simplest path to longer service life.
Frequently Asked Questions
What does “mil” mean, and why does it matter?
Which thickness is the best all-around choice?
How should I seam two sheets together?
Can this be used outdoors in sunlight?
✔ Free shipping on all plastic sheeting (standard ground). Orders typically ship same day when placed before 12:00 noon CST. Expedited shipping is available on orders over $2,000.
Samples are available if you're deciding between two thicknesses — feel the flexibility and stiffness before ordering a full roll.